Customization: | Available |
---|---|
Type: | Round Bar |
Standard: | AISI, DIN, JIS, GB |
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M35+V Spray Forming Powder Metallurgy HSS Tool Steel is an upgraded high-speed steel material based on traditional M35, with increased vanadium (V) content to significantly enhance wear resistance and cutting edge stability. Manufactured through advanced spray forming powder metallurgy technology, this steel offers a fine, uniform microstructure with superior toughness and hardness balance. It delivers excellent performance in demanding cutting applications, especially for slow cutting hobs and precision cutting tools, offering a more cost-effective solution without compromising tool life or cutting efficiency.
ZEICIN Grade | GB | AISI | DIN | JIS | Erasteel | Bohler | Hitachi |
M35+V | W6Mo5Cr4V2Co2+V | M35+V | 1.3243+V | SKH55+V | EM35+V | S705+V | YXM4+V |
C | W | Mo | Cr | V | Co | Al | Mn | Si | S | P |
---|---|---|---|---|---|---|---|---|---|---|
1.05 | 6.20 | 4.95 | 4.20 | 2.45 | 4.70 | - | 0.30 | 0.30 | ≤0.01 | ≤0.025 |
1. Annealing
Slowly heat the steel to 850-900°C and hold for 2-4 hours. Then, allow the furnace to cool to below 600°C, followed by air cooling.
This process achieves an annealed hardness of ≤ 280 HB, ensuring good machinability before hardening.
2. Hardening (Quenching)
Preheat in stages:
First to 450-500°C
Then to 850-900°C
Finally, heat to the austenitizing temperature of 1190-1210°C, holding for a suitable time based on the section size.
Rapid quenching in oil, salt bath, or vacuum gas ensures optimal hardness and a fine, uniform microstructure.
3. Tempering
Temper immediately after quenching to relieve internal stresses and enhance toughness.
Recommended tempering temperature: 540-600°C
For optimal performance, double or triple tempering is suggested.
After tempering, the hardness typically reaches 65-67 HRC, depending on section size and specific process parameters.
Item | Value |
Annealed Hardness | ≤ 280HB |
Hardening Temperature | 1190ºC - 1210 ºC |
Tempering Temperature | 540ºC - 600ºC |
Tempered Hardenss | 65 - 67 HRC |
Exceptional Value for Money
1. Superior Performance with Competitive Pricing
Our M35+V spray forming powder metallurgy high-speed steel offers excellent wear resistance, cutting edge stability, and toughness, with enhanced vanadium content over standard M35. It delivers performance comparable to top international brands - but at a more competitive price point. Through advanced spray forming and strict process control, we ensure outstanding value for cutting tools, hobs, and precision tooling applications.
Advanced Manufacturing Technology
1. Spray Forming Powder Metallurgy Process
Produced via cutting-edge spray forming powder metallurgy technology, M35+V achieves ultra-fine and homogeneous microstructure with uniform carbide distribution. The increased vanadium content significantly improves wear resistance and tool life, particularly in slow cutting hobs, punches, and precision tools operating under high-load, high-temperature conditions.
2. Precision Heat Treatment
Post spray-forming, our controlled heat treatment process ensures optimized hardness, dimensional stability, and toughness. This allows M35+V Powder HSS to perform reliably in demanding applications such as cutting tools, stamping dies, cold work tooling, and wear-resistant components.
Reliable Product Quality
1. Full Process Quality Control
We maintain strict quality control throughout the entire manufacturing process - from raw powder selection to final product inspection - ensuring consistent mechanical properties, microstructure, and dimensional precision across every batch.
2. Global Standards Compliance
Our M35+V HSS fully complies with international standards, including ASTM, DIN, JIS, and GB, delivering dependable and globally recognized quality for customers in automotive, aerospace, tooling, and industrial sectors.
Technical Innovation and Expertise
1. Continuous R&D and Process Optimization
Driven by national technology programs, we continually invest in the development of new powder metallurgy materials and processes. This enables us to maintain a leading position in the premium high-speed steel market.
2. Strategic Cooperation with Research Institutes
In collaboration with top universities and metallurgy research institutes, we constantly refine our spray forming and heat treatment technologies, improving steel purity, carbide structure uniformity, and overall tool performance.
3. Custom Solutions for Demanding Applications
Our proprietary spray forming technology enables customization of M35+V steel properties to meet specific application needs, providing reliable, high-performance solutions for high-demand, precision tooling industries.
M35+V Spray Forming Powder Metallurgy HSS Tool Steel is widely used in the manufacturing of precision and high-performance cutting and forming tools, especially where superior wear resistance, toughness, and thermal stability are required. Typical applications include:
Holemaking Tools:
Broaches, Reamers, Twist Drills
Threading Tools:
Taps, Thread Cutting Tools
Milling and Gear Cutting Tools:
Milling Cutters, Gear Hobs, Gear Shaving Cutters, Gear Shaping Tools
Tooth Cutting Tools:
Broaching Cutters, Shaping Cutters
Sawing Tools:
Machine Saw Blades, Band Saw Edges
Stamping and Cold Forming Dies:
Punching Rods, Fine Blanking Dies
Special Cutting Tools:
Custom and special tools for high-speed cutting, complex machining, and precision finishing applications.